Caterpillar GP40, GPL40, DP40, DPL40, DP45 and DP50 Forklift Truck set of Service Manuals

All-Inclusive Factory Service Technical manual for CAT Forklift Trucks Models GP40, GPL40, DP40, DPL40, DP45 and DP50.

This manuals will assist you in diagnosing, analyses, testing, repair, and repairing engine for your forklift truck.
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Covered Models:
   GP40
   GPL40
   DP40
   DPL40
   DP45
   DP50

The manual comprises 7 documents, including the Service Manual, and 6 Engine Technical Manuals

1. Service Manual (SM_99739-84100)
Format: PDF, 404 pages
Language: English
Table of Contents:
   FOREWORD
   GENERAL INFORMATION
   COOLING SYSTEM
   ELECTRICAL SYSTEM
   ELECTRICAL SYSTEM SCHEMATIC (GASOLINE MODELS)
   POWER TRAIN
   CLUTCHES (DP40/DPL40/DP45)
   MANUAL TRANSMISSION (DP40/DPL40/DP45)
   POWERSHIFT TRANSMISSION
   FRONT AXLE AND REDUCTION DIFFERENTIAL
   REAR AXLE
   BRAKE SYSTEM
   STEERING SYSTEM
   HYDRAULIC SYSTEM
   MASTS AND FORKS
   TROUBLESHOOTING
   SERVICE DATA

2. Engine Technical Manual: Fuel System Supplement (99789-84111)
Format: PDF, 308 pages
Language: English
Table of Contents:
   FORWARD
   TABLE OF CONTENTS
   GENERAL INFORMATION
   MAINTENANCE
   LPG FUEL SYSTEM OPERATION
   GASOLINE FUEL SYSTEM OPERATION
   LP FUEL SYSTEM DIAGNOSTICS
   GASOLINE FUEL SYSTEM DIAGNOSTICS
   SYMPTOM DIAGNOSIS
   SCHEMATICS
   MAIN HARNESS
   DIAGNOSTIC TROUBLE CODES
   FUEL SYSTEM

3. Engine Technical Manual: 4G63, 4G64 Fuel System Supplement (99729-85110)
Format: PDF, 247 pages
Language: English
Table of Contents:
   FORWARD
   GENERAL INFORMATION
   MAINTENANCE
   LPG FUEL SYSTEM OPERATION
   LP FUEL SYSTEM DIAGNOSTICS
   SYSTEM DIAGNOSIS
   WIRING SCHEMATICS
   DIAGNOSTIC TROUBLE CODES
   FUEL SYSTEM

4. Engine Technical Manual: S6S Diesel Engine (99709-66120)
Format: PDF, 146 pages
Language: English
Table of Contents:
   GROUP INDEX
   GENERAL
   MAINTENANCE STANDARDS
   SPECIAL TOOLS
   OVERHAUL INSTRUCTIONS
   ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS
   ENGINE AUXILIARIES REMOVAL AND INSTALLATION
   ENGINE MAIN PARTS
   INLET AND EXHAUST SYSTEM
   LUBRICATION SYSTEM
   COOLING SYSTEM
   FUEL SYSTEM
   ELECTRICAL SYSTEM
   WORKSHOP TIPS

5. Engine Technical Manual: G6 Gasoline Engine (99789-84120)
Format: PDF, 204 pages
Language: English
Table of Contents:
   FOREWORD
   TABLE OF CONTENTS
   Determining When to Overhaul the Engine
   Engine Replacement
   Specifications
   Major Nuts and Bolts Tightening Torque
   Sealers, Adhesives and Lubricants
   Use of RTV and Anaerobic Sealer
   Diagnostic Information and Procedures
   Valve Train Diagnosis
   Oil Leak Diagnosis
   Electrical Throttle and Governor Control System
   GM 4.3L, G6 Gasoline Engine ECU Error Code Description
   Ignition System and Distributor
   Alternator and V-Belt (Units built before 01/01/2004)
   Starter Motor
   Fuel System - Gasoline (Units built before 01/01/2004)
   Fuel System - LP (Units built before 01/01/2004)
   Special Tools and Equipment

6. Engine Technical Manual: LPG Supplement (99729-85100)
Format: PDF, 77 pages
Language: English
Table of Contents:
   INTRODUCTION
   TYPES OF LP-GAS
   STRUCTURE AND FUNCTION
   ACTIONS TO BE TAKEN IN THE EVENT OF A FAILURE
   PRE CARB TROUBLESHOOTING
   PRE CARB DISASSEMBLY AND REASSEMBLY
   PRE CARB INSPECTION AND ADJUSTMENT
   CARB Tier 1 Emissions Control System
   STRUCTURE AND FUNCTION
   SYSTEM ADJUSTMENTS
   TROUBLESHOOTING
   SCHEMATICS
   INSPECTION AND ADJUSTMENT

7. Engine Technical Manual: 4G15, 4G63, 4G64, 6G72 Gasoline Engine (99719-34130)
Format: PDF, 44 pages
Language: English
Table of Contents:
   INTRODUCTION
   STRUCTURE AND FUNCTION
   OPERATING INSTRUCTIONS FOR GASOLINE/LP-GAS LIFT TRUCKS
   TROUBLESHOOTING
   DISASSEMBLY AND REASSEMBLY
   INSPECTION AND ADJUSTMENT